High-Quality Hydrocarbon Detector Suppliers & Manufacturer

Precision Gas Safety Systems, Explosion-Proof Instrumentation & High-Reliability Solenoid Shut-Off Valves for Hazardous Environments Globally.

Chengdu Factory & Office

Chengdu Factory & Office Base

Deyang Factory

Deyang High-Tech Factory Campus

Company Profile

Founded in 2003, Xinhaosi is recognized as one of the most influential and trusted brands in the global gas safety and environmental monitoring industries. Over the past two decades, we have built a robust, vertically-integrated production and service ecosystem. Our capabilities cover pioneering scientific research and development, smart automated manufacturing, global multi-channel marketing, dedicated engineering field support, and custom OEM/ODM solutions. We also operate a CNAS-accredited calibration laboratory conforming to the highest international safety and metrological standards.

Our comprehensive safety portfolio includes fixed and portable industrial hydrocarbon detectors, smart residential gas alarms, explosion-proof monitoring consoles, heavy-duty gas solenoid shut-off valves, and wide-area urban pipeline network monitoring platforms. Every system is optimized to operate reliably within highly challenging industrial environments, from sub-zero deep underground mining shafts to ultra-high temperature petrochemical refining lines.

Key Focus Area: Xinhaosi serves critical markets including oil and gas extraction, refinery operations, urban gas infrastructure, biochemical manufacturing, automotive logistics, hydrogen and new energy stations, heavy metallurgical plants, and commercial smart facilities.

Driven by our core mission—"Making Gas Safety Accessible Everywhere"—we supply safety-critical hardware that meets and exceeds international standards, actively protecting life, critical infrastructure, and the environment against combustible gas hazards.

20+
Years Industry Expertise
CNAS
Accredited Laboratory
50+
Patents & Copyrights
10M+
Annual Safety Units Sold

Technical Strength & Calibration Laboratory

Adhering to strict ISO9001 quality management system standards, Xinhaosi's primary products have obtained a complete range of authoritative safety and quality certifications. These include the China National Compulsory Product Certification (CCC), specialized Explosion-Proof Certifications, Fire Product Type Approvals, and CPA Measurement Instrument Type Approval. Internationally, our products carry major European approvals such as CE and Safety Integrity Level (SIL) ratings.

Furthermore, Xinhaosi has been recognized as a "National Quality Integrity Benchmark Enterprise" and a "National Quality Leading Enterprise in the Gas Alarm Industry." As a member of the China Fire Protection Association and the main drafting organization for China's national standards on industrial solenoid valves, we help shape the regulatory and safety landscape for gas control equipment.

In terms of intellectual property, our robust innovations are backed by more than 50 patents and software copyrights. Key innovations include a graphical monitoring system for gas detection and alarm management, which enables predictive maintenance using historical trend data—reducing site equipment failure rates by over 30%. We have also patented integrated solenoid valves with real-time flow monitoring, combining physical valve isolation with dynamic flow verification. Xinhaosi developed China's first networked bus-type gas leakage monitoring platform and is the only manufacturer of a maximum-point gas leakage monitoring system certified by the Ministry of Public Security.

Our in-house calibration laboratory is accredited by the China National Accreditation Service for Conformity Assessment (CNAS) and is fully recognized internationally under the ILAC-MRA framework. Operating in compliance with ISO/IEC 17025 (General requirements for the competence of testing and calibration laboratories), our facility delivers highly accurate calibration and testing services. Reports issued by our CNAS lab are accepted by global regulatory authorities and major certification bodies, ensuring seamless international market access.

Technical Strength and Laboratory Calibration

In-house ISO/IEC 17025 CNAS Accredited Calibration Laboratory

Hydrocarbon Gas Detection Technology

An engineering analysis of sensor principles, environmental performance factors, and safety control methodologies for hazardous industrial environments.

Non-Dispersive Infrared (NDIR)

NDIR sensors utilize the unique infrared absorption characteristics of hydrocarbon molecules (such as methane, propane, and butane) at specific wavelengths (typically 3.3 to 3.4 μm). Because the optical path does not interact chemically with the gas, NDIR sensors are immune to poison gases (like silicones and hydrogen sulfide), operate reliably in oxygen-depleted atmospheres, and offer a service life exceeding 10 years.

Catalytic Combustion (Pellistor)

Pellistor sensors detect combustible hydrocarbons via catalytic oxidation on an active bead, measuring the resulting change in resistance within a Wheatstone bridge. These sensors provide a cost-effective, linear response to a wide range of flammable gases below 100% LEL. They require a minimum level of ambient oxygen to operate and are typically deployed in standard industrial applications.

Explosion-Proof & SIL Safety

Our heavy-duty gas monitoring equipment is built with flameproof (Ex d) aluminum alloy or stainless steel enclosures, engineered to contain internal ignition events. Designed to meet IEC61508 standards, these detectors achieve SIL2/3 functional safety levels, ensuring predictable failure states and robust safety loops when integrated with emergency shut-off valves.

Understanding LEL and Sensor Selectivity in Industrial Monitoring

Hydrocarbon safety monitoring focuses on measuring gas concentrations relative to their Lower Explosive Limit (LEL). LEL represents the minimum concentration of a gas or vapor in air that can propagate a flame in the presence of an ignition source. Because different hydrocarbons possess varying explosive boundaries (e.g., Methane LEL is 5.0% by volume; Propane LEL is 2.1% by volume), selecting and calibrating the appropriate sensor is critical.

Modern facilities rely on dual-source sensing arrays: NDIR for high-risk, anaerobic process streams (such as gas transmission lines or closed storage areas) where oxygen depletion would disable standard catalytic detectors, and catalytic sensors for general area monitoring. Combining these technologies with automated fast-acting solenoid valves ensures that any localized leak is detected and isolated before reaching the lower explosive limit.

Supply Chain Resilience & Intelligent Manufacturing

How our dual production hubs in Chengdu and Deyang optimize lead times, ensure quality, and deliver global cost-efficiency.

Xinhaosi's manufacturing strategy relies on two primary production hubs: our Chengdu headquarters, which focuses on advanced R&D, high-precision calibration, and regional administration, and our newly expanded Deyang Factory, which is optimized for automated assembly, large-scale solenoid valve machining, and high-volume quality control testing.

This layout ensures exceptional supply chain resilience. By sourcing raw components and specialized sensor elements within China's highly integrated electronics and metallurgical clusters, we maintain consistent access to high-grade raw materials, precision microprocessors, and specialized optical lenses. This level of vertical integration helps buffer against international supply chain disruptions and maintains stable component pricing.

Intelligent Quality Control: Every hydrocarbon detector and solenoid valve undergoes automated multi-point calibration, thermal testing in environmental chambers, and pressure decay leak tests prior to shipment.

Our digital warehouse management and automated production lines enable rapid turnaround times. Standard OEM gas detectors can be customized, calibrated to target gases, and dispatched within two weeks, ensuring project managers can maintain tight construction and commissioning schedules.

1. Automated Component Placement

High-speed SMT assembly lines ensure high-precision electronic board production, minimizing soldering defects and extending sensor life.

2. Multi-point Temperature Compensation

Automatic environmental simulation chambers calibrate each sensor across a wide range of temperatures (-40°C to +70°C) to eliminate drift.

3. Traceable Calibration Records

Our testing database logs every unit against its unique MAC/Serial number, providing complete traceability for audits and compliance certifications.

Localized Application Scenarios

Custom gas safety systems designed to meet distinct municipal, commercial, and heavy industrial needs.

Deep Underground Mining & Shafts

Underground shafts and mining galleries are prone to pocket methane accumulations. Our GT-AT0616 and GT-AT0617 series monitoring devices feature dual-chamber structures and IP66 water ingress protection. They resist high humidity, fine coal dust, and corrosive water mist, transmitting gas readings to surface safety teams via Modbus or LoRaWAN interfaces.

Smart Commercial Parking Structures

Enclosed and underground parking garages require continuous monitoring to prevent toxic carbon monoxide (CO) buildup and combustible fuel gas leaks. The AT2004BIV-CO detector integrates directly into building automation systems (BAS), dynamically controlling ventilation fans to reduce facility energy consumption by running them only when gas levels rise.

Petrochemical Processing & Storage

Refineries and hydrocarbon storage depots require explosion-proof safety equipment. The GTYQ-AT0503 and AT0501 detectors feature cast-aluminum, flameproof housings certified for Class I, Division 1/2 environments. They interface directly with our XF3 and BT-XF5 industrial solenoid valves, providing automatic system shut-off in the event of a leak.

Company History & Tech Roadmap

A timeline of innovation, spanning over two decades of engineering gas safety hardware, advanced IoT software, and AI-enabled control systems.

Xinhaosi Startup Phase 2003-2008
2003 - 2008
Establishment & Startup Phase
  • Founded on April 17, 2003.
  • Launched our first-generation gas leak alarm and fire protection devices.
  • Established essential quality protocols for domestic commercial projects.
Initial Scale Achievement 2009-2012
2009 - 2012
Manufacturing Scale Expansion
  • Initiated large-scale gas safety solenoid valve production.
  • Expanded OEM partnerships with municipal utility groups.
  • Relocated administrative and manufacturing teams to the Longtan Industrial Park.
Rapid Growth Phase 2013-2016
2013 - 2016
Rapid Growth & Infrastructure Expansion
  • Achieved a milestone of 10 million gas detectors sold.
  • Moved operations into our primary Chengdu Factory campus.
  • Established a nationwide sales and support network across China.
  • Introduced intelligent fire power monitoring systems.
Leading Up 2017-2020
2017 - 2020
IoT Platform & Market Leadership
  • Launched our self-developed Cloud-based IoT Safety Platform.
  • Introduced automatic fire alarms, emergency lighting, and evacuation systems.
  • Awarded the National High-Tech Enterprise Certificate.
  • Qualified as an official supplier to China's top five major gas providers.
Steady Development 2021-2023
2021 - 2023
Heavy Industrial & Petrochemical Expansion
  • Began construction of the Deyang Factory campus.
  • Established our dedicated Petrochemical & International Business Division.
  • Awarded the title of Sichuan Provincial Technology Center.
Future Innovation Roadmap
2024 - Future
Next-Gen AI & Smart Gas Networks
  • Deyang Factory construction completed and fully operational.
  • Launched specialized urban gas pipeline monitoring products.
  • Released wireless low-power gas detectors (NB-IoT/LoRa).
  • Developing AI-integrated safety shut-off valves with flow telemetry.

Global Compliance & Local Engineering Support

Navigating global regulatory landscapes requires expertise in international safety standards. Gas detection hardware deployed in hazardous environments must comply with local installation laws, explosive protection standards, and metrological certifications.

Our international support teams work directly with EPC contractors, local distributors, and facility managers to ensure smooth project compliance. From initial site assessments to system configuration and commissioning, our engineers provide the technical documentation required for local regulatory approvals.

Compliance Matrix Overview

- Europe: ATEX Directive 2014/34/EU, CE, and SIL2 Safety Loops.
- North America: UL/CSA class-rated hazardous locations.
- Global: IECEx schemes, ISO9001:2015 Manufacturing Quality, and CNAS calibration.

Additionally, we offer customized OEM/ODM packaging, variable volt-amperage solenoid valve configurations, and firmware modifications to support localized Modbus register mapping or analog outputs.

Reliable Partnership Framework

Xinhaosi supports global industrial projects with a structured partnership framework designed to simplify implementation:

  • Technical Consultations: Direct coordination with project engineers to confirm sensor chemistry (NDIR vs Catalytic) and valve size requirements.
  • Integration Support: Step-by-step schematics for wiring gas control panels to PLC/SCADA systems.
  • Traceable Certification: Access to factory calibration certificates and CNAS-approved test reports for every shipped batch.
  • Lifecycle Support: Ready availability of replacement sensor modules and maintenance training.

Industry Technical Q&A

Technical answers from our engineering team to assist safety officers and instrumentation specifiers.

How often should a hydrocarbon gas detector be calibrated?

Industrial standards generally recommend checking the sensor calibration every 3 to 6 months. For high-risk areas, monthly bump tests are advised to verify response times. Fixed hydrocarbon detectors operating in dusty, high-temperature, or humid environments (such as underground shafts) require more frequent verification to ensure long-term accuracy.

What is the difference between catalytic bead and NDIR sensors?

Catalytic bead sensors detect flammable gases via oxidation, which requires a minimum oxygen level. They can be susceptible to silicone poisoning. NDIR sensors use infrared absorption to detect hydrocarbons without chemical interaction, allowing them to operate in oxygen-depleted or inert environments and resist chemical poisoning.

How do normally closed and normally open solenoid valves differ?

Normally Closed (NC) valves require constant electrical power to stay open, automatically closing to cut off gas flow if power is lost. Normally Open (NO) valves remain open without power and require a momentary electrical pulse (such as from a gas detector) to trigger closure. The choice depends on safety requirements and power availability.

What does a CNAS-accredited laboratory test report represent?

A CNAS test report indicates that the laboratory operates in accordance with ISO/IEC 17025 standards. These calibration and test reports are recognized globally under the ILAC-MRA framework, confirming that the gas detectors have been calibrated using traceable standards.

Can these detectors be integrated with third-party PLC/SCADA systems?

Yes, our industrial gas detectors support standard communication outputs, including 3-wire/4-wire 4-20mA analog signals and RS485 Modbus RTU digital outputs. They can be integrated into most building management and SCADA architectures.

What does SIL2/3 safety certification signify?

SIL (Safety Integrity Level) ratings evaluate the probability of a safety system failing on demand. A SIL2-certified gas safety loop provides a high level of risk reduction, ensuring that the sensor, controller, and solenoid valve operate reliably in critical safety applications.